Greetings, I hope everyone is doing well this summer. The safety corner focuses on some safety highlights to reinforce during this work season.

Safety Corner – Forklift and Telehandler Safety on Construction Sites

Forklifts and telehandlers are some of the most used pieces of equipment on construction sites, but they are also involved in many serious accidents each year. One of the Boston area’s large construction company owners is quoted as saying he “believes the telehandler is one of the most dangerous machines on his jobsites.” Unlike cranes, most forklifts and telehandlers do not have a Load Moment Indicator (LMI) system to warn the operator when the machine is approaching an unsafe lifting condition. Operators must understand the machine’s load chart, lifting capacity, and limitations at all times. A small change in boom angle, attachment, or load placement can quickly make the machine unstable and lead to a tip-over.

Another major hazard with forklifts and telehandlers is that many lifts are made without a positive connection to the load. Unlike cranes, which typically use hooks and rigging designed to secure the load, forklifts often rely only on forks supporting material. Uneven terrain, sudden movement, poor load balance, or improper fork placement can cause the load to shift or fall unexpectedly. Loads should always be properly secured, and when possible, centered on the forks, and kept low while traveling. Operators must avoid sudden turns, excessive speed, and operating on unsafe grades or unstable ground conditions.

It is also important to remember that having a Massachusetts Hoisting License alone does not satisfy OSHA requirements for operating a forklift or telehandler. OSHA requires all powered industrial truck operators to complete proper forklift training and certification specific to the equipment being used. This training must include both classroom instruction and hands-on evaluation by a qualified person. The Training Center conducts classroom training in person as well as on Zoom meetings monthly, and the hands-on evaluation can be performed in person at the school.

Before operating any forklift or telehandler, operators should complete a thorough pre-use inspection, verify load capacities, inspect forks and attachments, and ensure the work area is clear of personnel and overhead hazards. Safe operation, proper training, and understanding the machine’s limitations are critical to preventing accidents and keeping everyone on the jobsite safe.

Stay safe out there!

Co-Safety Officer
Peter Carpenter